Small Parts Counter U-60 Spider Trolley
Designed for high mobility, the Small Parts Counter U-60 Spider Trolley is an ideal counting solution for easily and efficiently dispatching parts from the warehouse.
Incorporating DATA’s vision-based counting system with a dedicated trolley, this counting system can be transported from one location to another without the need for re-calibration, allowing the operator to conduct the picking process straight at the ‘source’, eliminating logistics involved in dispatching parts to a remote station and then back to the warehouse. As a result, the picking process is much more efficient, with minimal downtime.
The Small Parts Counter U-60 Spider Trolley is designed to fit Autobag PS-125 bagger, delivering a manual counting & bagging complete solution. The system is ideal for stations that require frequent changeover between parts, and bagging of low part quantities (usually 10-several hundred parts per bag).
Applications:
- Warehousing
Manage stock in exact count rather than weight estimation process: gain full inventory control, efficient product commissioning, and up-to-date stock management. - Picking
Shorten the order picking process using a flexible tool-free system, offering accurate counting results with a one-time setup process per object, which is then saved for future use. The user-friendly HMI allows for fast and easy changeover between parts. - Part weight reference count
Optimize reference count by increasing part sample quantity, resulting in decreased part weight variance while simultaneously minimizing human error.
Advantages:
- 99.9% accuracy
- Parts size range: 5mm-25mm
- Quick set-up: takes approximately 60 sec
- One-time setup per part
- Share object recipes between machines on the same network
- Object versatility: one system can count numerous object types
- Quick switch between objects
- Counting data is saved and easily retrieved
- Barcode verification
- Industry 4.0 compatibility, OPC UA Protocol
- The bagger is not provided with the purchase and is available for separate sale through a third-party vendor
Features
| DATA’s Spider series was designed as a simple to operate small parts counting device. With a one-time object set-up that can be easily retrieved and reused, barcode verification to initiate new count, tool-free changeover between parts, and a user-friendly HMI, this small parts counter series assures reliability and efficiency throughout the supply chain. |
| Considering the increasing need to optimize supply chain processes, DATA’s Spider series was designed to allow mobility between stations without the need for re-calibration. The operator can conduct the picking at the exact part location, reducing the process duration. |
All product data (size, shape) is set automatically, resulting in a simple and accurate new product setup procedure that minimizes human errors. The process takes approximately 60 seconds. Set-up is done once per new object, after which all the data is saved in the device for future use.
Based on a one-time setup per object, stored recipes, and one-part tool-free feeding system, the Spider series provides a flexible solution for picking stations and activities requiring frequent changeover between parts. Regular tasks, such as reference count for part weighing or warehouse picking can be conducted easily at the press of a button.
| The Small Parts Counter Spider series software is designed to minimize human error by providing real-time alerts for overloaded feeding, reduced count accuracy, and overcounts. A barcode scanner can contact the Device for part verification and process initiation. |
| All counting activities are saved and can be quickly retrieved. The device is compatible with Industry 4.0 and supports OPC-UA Protocol for ERP-Based systems connection. |
Technical specifications
- Input Voltage USA: 115 VAC 60Hz
- EU: 230 VAC 50Hc
- Electrical connection signal phase
- power 60W
- Weight 93 kg
- Dimensions 160 cm (h) x 20 cm (W) x 89 cm (L)
