ICU-3-1-20

  • Vision and algorithm based counting
  • 100% counting accuracy
  • Rate of up to 120 bottles per minute
  • Can function in extreme dust conditions
  • Easy handling of difficult products (dusty, small, flat etc.)
  • Embedded broken tablet detection capabilities (up to 30% breakage)
  • Can count 1 to ∞ tablets into a bottle
  • Full GMP-compliant design, no blind spots
  • Less than 5 minutes tool-less changeover of all contact parts
  • Reduced product breakage during the filling process
  • 21 CFR Part 11 compliance
  • Touch-panel, PC-based HMI with intuitive graphic interface
  • Recipe-driven, multi-level user access
  • Unlimited recipes programs and products
  • Remote control – fully accessible

Technical data (Bulk tablet Counter unit – ICU 3-120)

Production Max Output
(subject to trial confirmation)
Bottles/min (100 count)100
Bottles/min (<60 count)120
Bottle height40-200 mm
Tablet TypeTablets, Capsule
ShapeRound, Oval
Length2-30 mm
Diameter / Width2-20 mm
Input voltage115 / 230 VAC 50 / 60Hz
Electrical connectionSingle phase
Power1500W
Machine dimensionsL1435 mm
W843 mm (without PC)
H1975 mm

Features

Detection Capabilities
The vision-based system provides accurate and automatic broken tablet detection.… [+]
Counting Accuracy
The ICU technology was developed as a technological solution rather… [+]
Dust Insensitivity
The counting unit is separated from the tracks, which significantly… [+]
Automatic Product Setup
Automatic product calibration is performed when products are placed on… [+]
User-friendly PC Based Operation
The vision-based bulk counting machine is operated through a color,… [+]
GMP design with no blind spots
The machine design enables the operator to observe and follow… [+]
Easy Cleaning and changeover
With the vision-based system, all contact parts are designed for… [+]

Videos

Our Clients

  • The new ICU machine has been vastly better when it comes to counting accuracy compared to the other ones we have, we are extremely happy!
    Emil Kostadinov, Project Manager, Kendy Pharma Ltd
  • In the past, we had problems with accuracy when counting small tablets, as well as problems related to powdered and uncoated tablets, the transition to DATA's ICU machine solved all the problems, we are very satisfied
    Yongho Lee, Production team head, Korea United Pharm
  • In the testing phase of the machine, we sent over 30 different types of the most challenging tablets and capsules: for example, the smallest soft gels, the dirtiest tablets, the most problematic tablets, most of which the previous multichannel machine could not count. The ICU machine can now count all types of tablets, soft gels, and capsules that we pack here while maintaining absolute accuracy.
    Yitzhak Bar Dror, Factory manager, Altman
  • We have two more lines, where we count tablets and capsules, in the way other counting systems are constructed the counting area gets dirty very quickly and we must clean the machines very often. With the ICU machine the problem is solved and in a very dusty environment, we are forced to clean only once a day.
    Pietro Carlucci, Director of Production, Kräuterhaus Sanct Bernhard KG
  • We have many different types of formats and we need to change several times a day. The ICU machine is perfect for that, completely flexible. As for the accuracy, its perfect we have 0 complaints
    Aleksandar Penyashki, Chief Engineer, Fortex Ltd
  • The quick changeovers allow us to pack several products a day, which was done first with blood, sweat, and tears
    Gil Zeller, CEO. BARA Herbs
  • At the machine approval stage, we thoroughly examined the accuracy of the count by manually verifying more than 10000 bottles, the result was perfect
    United Pharm - Yongho Lee, Production team head
  • One of the things that we liked about the machine when we first saw it, was that there’s not a lot of parts, so there’s not a lot of stuff to clean. Everything comes apart in seconds really, so if you needed to tear that machine down in under a minute, you could do it
    Christopher Baurer, Director of Operations, Proficient Rx
  • We have a Tecnomaco Monoblock with a DATA counting machine and we are very pleased. Now we can count tablets and even though a lot of dust is created from the tablets, we can say that the machine counts very accurately. The dust does not interfere, mainly because the camera is positioned separately from the feeding track and tablets
    Pietro Carlucci, Director of Production, Kräuterhaus Sanct Bernhard KG
  • When I switched to the data machine there were many concerns because it was a new machine with new and unfamiliar technology, but to my delight the new machine meets all expectations and gives us higher outputs than the previous machine with better accuracy and almost optimal reliability
    Yitzhak Bar Dror, Factory manager, Altman
  • The service is outstanding, I have a representative who speaks to me in German. I can call at any given moment and the machine can be accessed by remote connection. So far, when I had a problem, I called, and the problem was resolved within a few minutes, I am very pleased with the service.
    Pietro Carlucci, Director of Production, Kräuterhaus Sanct Bernhard KG
  • We knew it was going to be far more flexible and with the fewer parts, less cleaning parts, less moving parts. With our previous multi-channel machine, one of the most frustrating thing, with uncoated dirty tablets on the multichannel style unit, our cleanings could take up to four hours
    Christopher Baurer, Director of Operations, Proficient Rx
  • The ICU machines are onetime setting machines. Very much operator friendly as they can select the recipe of the product directly from the available recipe and start the production.
    Vikas, maintenance engineer, Hetero
  • We saw the return on investment in no time, both in manpower and accuracy
    Gil Zeller, CEO, BARA Herbs
  • DATA has improved our counting and packaging processes by turning them from complex and problematic into easy and pleasant.
    Gil Zeller, CEO, BARA Herbs
  • It makes it a much more flexible machine for us than anything that we’ve ever had
    Christopher Baurer, Director of Operations, Proficient Rx
  • We purchased several units through the years, the machines are very reliable, we have been working with machines for 3 years and so far and had no need to perform any maintenance activities. Unlike the situation with multi-channel machines where we are forced to perform maintenance operations and disable the lines once every 4-6 months.
    Vikas, maintenance engineer, Hetero
  • Previously we would have to choose to run no more than two types of products in a single day, simply because of the time, it would take to manage that machine…. With DATA’s ICU machine we can run double or triple the number of batches of different types of products in a single day
    Christopher Baurer, Director of Operations, Proficient Rx

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