DATA’s proprietary 360° image processing ICI technology counts small objects in real-time as they free-fall vertically through the detection unit at a uniform rate. The technology can handle a wide variety of complex and intricate small industrial parts such as electronic, medical, aerospace, hardware, injection moulding, and many others.
With no need to feed parts one at a time at specific intervals, counting rates of up to 25,000 objects per minute can be achieved for parts as small as 3mm and as large as 25mm. Advanced mathematical algorithms ensure near-100% count accuracy.
Whether preparing kits for the assembly line or packaging products for shipping, exact counts prevent undercounts and eliminate costly overfills.
Each DATA system is designed to count any number of small parts, regardless of shape and size, with simple and quick configuration adjustments.
Automated, high-speed bulk counting streamlines the throughput of any department that has to accurately track quantities of small parts – receiving, storerooms, production and packaging.
Counting reports are saved and can easily be retrieved and analyzed. The process is controlled by exact count instead of estimated figures.
Carefully designed human-machine interfaces make it easy for operators to configure and operate DATA’s bulk counting systems.
The small footprints of DATA’s vision-based bulk counting systems make them easy to deploy wherever needed.
Incorporate high-speed counting of industrial parts into the picking process to ensure precise quantities that are not skewed by the weight tolerances that cause false results on counting scales.
- Once I was introduced to the DATA Counter, I decided it fits our company’s need for counting small medical implants of 5mm x 1mm size. It completely answered our needs for accuracy and repeatability.Brad Hines, Lean Coordinator, Paragon Medical
- Now we can certify the real quantity with this machine, for kitting, receiving & verifying the real count of the material. Thank you for putting all of the efforts necessary, to help us with your discovery of this machine, it will bring great accomplishments to our process & efficiency.An International firm from the Electro Mechanical industry
Find DATA’s representative in your area